R-454B: The Future of Refrigeration

Welcome to the next era of heating and cooling with R-454B refrigerant, designed for a sustainable future. Below, explore what makes R-454B unique, why it replaces R-410A, and how it aligns with new environmental regulations.

What is R-454B?

R-454B powers light commercial and residential heating and cooling systems with a focus on efficiency and environmental responsibility. This refrigerant delivers operating temperatures and pressures similar to its predecessor, R-410A, easing the transition for technicians, while slashing global warming potential (GWP) by over 75% to a low 466—well below the EPA’s 2025 threshold of 700. Unlike R-410A, which boasts a GWP of 2,088, R-454B combines excellent performance with zero ozone depletion and a mildly flammable A2L classification, marking it as a forward-thinking choice for a greener planet.

R-454B is being rolled out across ducted and ductless product lines beginning mid-2024, ensuring compliance with upcoming regulations while maintaining the reliability customers expect. With built-in safety features like leak detection and dissipation systems, R-454B offers peace of mind alongside top-tier efficiency, making it the ideal refrigerant for today’s HVAC needs.

Why the Change from R-410A to R-454B?

The shift from R-410A to R-454B responds to a global push for lower-GWP refrigerants as climate concerns intensify. R-410A, introduced in 1996 as a non-ozone-depleting alternative to R-22, carries a GWP of 2,088—far exceeding the EPA’s 2025 limit of 700. R-454B emerges as the solution, cutting GWP dramatically while preserving the operational ease technicians value.

This transition mirrors past refrigerant evolutions, like the move from R-22 to R-410A, but focuses on curbing global warming rather than just ozone depletion. With the HVAC industry facing stricter standards and a phasedown of high-GWP options like R-410A, the industry’s adoption of R-454B reflects a decade-long commitment to sustainability, delivering a refrigerant that balances performance, safety, and a reduced environmental footprint.

The EPA’s Final Ruling: What You Need to Know

The EPA’s final ruling, issued in late 2023, mandates a maximum GWP of 700 for refrigerants in residential and light commercial HVAC systems starting January 1, 2025, driving the adoption of options like R-454B. This regulation sets clear timelines: new systems must use low-GWP refrigerants by the 2025 manufacture/import deadline, with a three-year sell-through for R-410A rooftop units (until December 31, 2027) and a one-year sell-through for split systems (until December 31, 2025). Service provisions allow R-410A parts, including complete outdoor units labeled “for service only,” to support existing systems indefinitely—though states like California and Washington impose stricter limits post-2025.

Here’s a breakdown of the key requirements from the EPA’s ruling (as of 12/26/23):

Requirement Packaged Splits Mini-VRF (< 65k BTU) VRF (> 65k BTU)
GWP 700 700 700 700
RNC Date 1/1/2025 Date of Manufacture/Import 1/1/2025 Date of Manufacture/Import 1/1/2025 Date of Manufacture/Import 1/1/2025 Date of Manufacture/Import
AOR New Systems Date 1/1/2025 Date of Manufacture/Import 1/1/2025 Date of Manufacture/Import 1/1/2025 Date of Manufacture/Import 1/1/2025 Date of Manufacture/Import
AOR Service Restrictions Parts Only Parts + Complete R-R-410A Outdoor Unit Parts + Complete R-R-410A Outdoor Unit Parts + Complete R-R-410A Outdoor Unit

This ruling ensures a smooth shift to sustainable refrigerants while supporting existing installations.

Refrigerant Phasedown Timeline

The EPA’s refrigerant strategy doesn’t ban high-GWP options like R-410A outright, but targets an 85% reduction in their emissions by 2036 through a phasedown that’s already underway. Starting in 2022 with a 10% cut, the process hit a major milestone in 2024 with a 40% reduction from 2021 levels—a 30% drop from 2022 alone—tightening supply and driving up costs for R-R-410A. This pace holds steady until 2029, when another 30% cut looms, making reclamation of R-410A increasingly vital for service needs as availability dwindles.

While R-410A remains accessible for existing systems, its rising cost and shrinking supply underscore the urgency of transitioning to lower-GWP alternatives like R-454B, ensuring long-term efficiency and compliance.

Refrigerant Make-Up and Comparison: R-454B vs. R-410A vs. R-32

R-454B blends 68.9% R-32 and 31.1% R-1234yf, achieving a GWP of 466 and negligible glide, closely mirroring R-410A’s 50% R-32 and 50% R-125 mix with its 2,088 GWP. Unlike R-32, a single-component refrigerant with a GWP of 675 and higher discharge temperatures, R-454B balances efficiency and lower environmental impact. R-454B’s A2L mildly flammable rating contrasts with R-410A’s A1 non-flammable status, requiring safety enhancements like leak detection.

Here’s how they stack up:

R-410A R-454B R-32
Compliance Non-compliant with new unit manufacturing as of 1/1/25 Compliant for Phase 1 of low GWP alternatives Compliant for Phase 1 of low GWP alternatives
GWP 2088 466 675
Discharge Temperatures Lower Lower Highe
Glide Negligible Negligible No Glide
Formula 68.9% R-32 & 31.1% R-1234yf 50% R-32 & 50% R-125 100% R-32

R-454B systems feature factory installed leak detection, ignition source isolation, new compressors, metering devices, and dissipation systems. Charging/servicing techniques will remain the same between R-410A and R-454B, however, new reclaiming tools (ie. hoses, equipment, etc) and charging charts will be necessary.